Connectors

In electronics the term 'connector' is used for a wide variety of devices used for making temporary or semi-permanent electrical connections.

Plugs, sockets, terminals, battery clips and crocodile clips are all examples of connectors.

The most popular types of connector are covered below.

Battery clips and holders

The standard battery clip fits a 9V PP3 battery and many battery holders such as the 6 × AA cell holder shown. Battery holders are also available with wires attached, with pins for PCB mounting, or as a complete box with lid, switch and wires.

Many small electronic projects use a 9V PP3 battery but if you wish to use a project for long periods a better choice is a battery box or holder with several larger cells, for example 4 or 6 AA cells. Some battery boxes usefully include an on/off switch. This has will have a longer battery life and will work out cheaper in the long run.

Larger battery clips fit 9V PP9 batteries but these are rarely used now.

Rapid Electronics: PP3 battery clip

Rapid Electronics: battery boxes/holders

battery clip
battery holder
Photographs © Rapid Electronics


Terminal blocks

Terminal blocks are usually supplied in 12-way lengths but they can be cut into smaller blocks with a sharp knife, large wire cutters or a junior hacksaw. They are sometimes called 'chocolate blocks' because of the way they can be easily cut to size.

PCB mounting terminal blocks provide an easy way of making semi-permanent connections to PCBs Some can be used on stripboard too, check the lead size and ensure the spacing is 0.1" (2.54mm). Many PCB terminal blocks are designed to interlock to provide more connections.

Rapid Electronics: terminal blocks

connector block
PCB terminal block
Photographs © Rapid Electronics



Crocodile clips

crocodile clip insulated crocodile clip

The 'standard' crocodile clip has no cover and a screw contact.

Miniature insulated crocodile clips are more suitable for many purposes including test leads. They have a solder contact and lugs which fold down to grip the cable's insulation, increasing the strength of the joint. Remember to feed the cable through the plastic cover before soldering! Add and remove the cover by fully opening the clip, a piece of wood can be used to hold the jaws open.

Rapid Electronics: crocodile clips

Photographs © Rapid Electronics


4mm plugs, sockets and terminals

These are the standard single pole connectors used on meters and other electronic equipment. They are capable of passing large currents (typically 10A) and most designs are very robust. Shrouded plugs and sockets are available for use with high voltages where there is a risk of electric shock. A wide variety of colours is available from most suppliers.

Plugs may have a screw or solder terminal to hold the cable. Check if you need to thread the cable through the cover before connecting it. Some plugs, such as those illustrated, are 'stackable' which means that they include a socket to accept another plug, allowing several plugs to be connected to the same point - a useful feature for test leads.

Sockets are usually described as 'panel mounting' because they are designed to be fitted to a case. Fit the socket in the case before attaching the wire otherwise you will be unable to add the mounting nut.

Terminals are a type of socket which also have provision for attaching a wire by threading it through a hole (or wrapping it around the post) and tightening the top nut by hand. They usually have a threaded stud to fit a solder tag inside the case.

Rapid Electronics: 4mm connectors

2mm plugs and sockets

These are smaller versions of the 4mm plugs and sockets described above but terminals are not readily available. Despite their small size these connectors can pass large currents and some are rated at 10A.

Rapid Electronics: 2mm connectors

4mm stackable plug
4mm sockets

4mm terminal
solder tag
Photographs © Rapid Electronics


DC power plugs and sockets

DC power plug DC power socket

These 2-pole plugs and sockets ensure that the polarity of a DC supply cannot be accidentally reversed. The standard sizes are 2.1 and 2.5mm plug diameter. Standard plugs have a 10mm shaft, 'long' plugs have a 14mm shaft.

Sockets are available for PCB or chassis mounting and most include a switch on the outer contact which is normally used to disconnect an internal battery when a plug is inserted.

Miniature versions with a 1.3mm diameter plug are used where small size is essential.

Rapid Electronics: DC connectors

Photographs © Rapid Electronics


Jack plugs and sockets

These are intended for audio signals so mono and stereo versions are available. The sizes are determined by the plug diameter: ¼" (6.35mm), 3.5mm and 2.5mm. The 2.5mm size is only available for mono.

Screened plugs have metal bodies connected to the COM contact. Most connections are soldered, remember to thread cables through plug covers before soldering! Sockets are designed for PCB or chassis mounting.

¼" plug connections are similar to those for 3.5mm plugs shown below. ¼" socket connections are COM, R and L in that order from the mounting nut, ignore R for mono use. Most ¼" sockets have switches on all contacts which open as the plug is inserted so they can be used to isolate internal speakers for example.

A line socket is designed for fitting to a cable.

Rapid Electronics jack plugs and sockets:
¼" (6.35mm) | 3.5mm | 2.5mm

jack plug ¼ inch
¼" (6.35mm) jack plug

3.5mm jack plug 3.5mm jack socket
3.5mm jack plug and socket

3.5mm jack line socket
3.5mm jack line socket

Photographs © Rapid Electronics

3.5mm jack plug and socket connections

jack plug and socket connections

L = left channel signal
R = right channel signal (not present on mono plugs)
COM = common (0V, screen)

Plugs have a lug which should be folded down to grip the cable's insulation and increase the strength of the joint. 3.5mm mono sockets have a switch contact which can be used to switch off an internal speaker as the plug is inserted. Ignore this contact if you do not require the switching action.

Warning: do not use jack plugs for power supply connections because the contacts may be briefly shorted as the plug is inserted. Use DC power connectors for this.


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MacBack
MacBack
MacBack

Phono plugs and sockets

These are used for screened cables carrying audio and video signals. Stereo connections are made using a pair of phono plugs and sockets.

The centre contact is for the signal and the outer contact for the screen (0V, common). Screened plugs have metal bodies connected to the outer contact to give the signal additional protection from electrical noise.

Sockets are available for PCB or chassis mounting, singly for mono, or in pairs for stereo. Line sockets are available for making extension leads.

Rapid Electronics: phono plugs/sockets

phono plugs
phono socket
Photographs © Rapid Electronics

Construction of a screened cable

screened cable


Coax plugs and sockets

coax plug coax socket

These are similar to the phono plugs and sockets described above but they are designed for use with screened cables carrying much higher frequency signals, such as TV aerial leads. They provide better screening because at high frequencies this is essential to reduce electrical noise.

Rapid Electronics: coax plugs/sockets

Photographs © Rapid Electronics


BNC plugs and sockets

These are designed for screened cables carrying high frequency signals where an undistorted and noise free signal is essential, for example oscilloscope leads. BNC plugs are connected with a push and twist action, to disconnect you need to twist and pull.

Plugs and sockets are rated by their impedance (50ohm or 75ohm) which must be the same as the cable's impedance. If the connector and cable impedances are not matched the signal will be distorted because it will be partly reflected at the connection, this is the electrical equivalent of the weak reflection which occurs when light passes through a glass window.

Rapid Electronics: bnc plugs/sockets

BNC plug
BNC plug, photograph © Rapid Electronics



DIN plugs and sockets

DIN plug DIN socket

These are intended for audio signals but they can be used for other low-current purposes where a multi-way connector is required. They are available from 3 way to 8 way. 5 way is used for stereo audio connections. The contacts are numbered on the connector, but they are not in numerical order! For audio use the 'common' (0V) wire is connected to contact 2. 5 way plugs and sockets are available in two versions: 180° and 270° (the angle refers to the arc formed by the contacts).

Plastic covers of DIN plugs (and line sockets) are removed by depressing the retaining lug with a small screwdriver. You may also need small pliers to extract the body from the cover but do not pull on the pins themselves to avoid damage. Remember to thread the cable through the cover before starting to solder the connections!

Soldering DIN plugs is easier if you clamp the insert with the pins. Wires should be pushed into the hollow pins - first 'tin' the wires (coat them with a thin layer of solder) then melt a little solder into the hollow pin and insert the wire while keeping the solder molten. Take care to avoid melting the plastic base, stop and allow the pin to cool if necessary.

Mini-DIN connectors are used for computer equipment such as keyboards and mice but they are not a good choice for general use unless small size is essential.

Rapid Electronics: DIN plugs/sockets

Photographs © Rapid Electronics


D connectors

D plug D socket, high density D cover

These are multi-pole connectors with provision for screw fittings to make semi-permanent connections, for example on older computer equipment. The D shape prevents incorrect connection. Standard D-connectors have 2 rows of contacts; 9, 15 and 25-way versions are the most popular.

High Density D-connectors have 3 rows of contacts (bottom picture), a 15-way version is used to connect computer monitors for example.

The contacts are usually numbered on the body of the connector, although you may need a hand lens to see the markings. Soldering D-connectors requires a steady hand due to the closeness of the contacts, it is easy to accidently unsolder a completed contact while attempting to solder the next one!

Covers are usually sold separately because both plugs and sockets can be fitted to cables by fitting a cover to a chassis mounted connector. PCB mounting versions of plugs and sockets are also available.

Rapid Electronics: D connectors

Photographs © Rapid Electronics


IDC communication connectors

These multi-pole insulation displacement connectors are used for computer and telecommunications equipment. They automatically cut through the insulation on wires when installed and special tools are required to fit them. They are available as 4, 6 and 8-way versions.

The 8-way RJ45 is the standard connector for modern computer networks. If you regularly use these you may be interested in the lead tester project.

Standard UK telephone connectors are similar in style but a slightly different shape, they are called BT (British Telecom) connectors.

Rapid Electronics: communication connectors

IDC plugs
IDC socket
Photographs © Rapid Electronics


Rapid Electronics have kindly allowed me to use their images on this website and I am very grateful for their support. They stock a wide range of connectors and cables for electronics and I am happy to recommend them as a supplier.